Custom Removable Post Stack Racks | Heavy-Duty Warehouse & Cold Storage

For warehouse managers, logistics operators, and cold storage facility owners, maximizing storage density while keeping inventory flexible and protected is an ongoing challenge. Fixed racking systems require permanent installation and cannot adapt to seasonal inventory fluctuations, while standard pallets risk product damage when stacked vertically. To address these pain points, we are expanding our industrial storage line with a full range of removable post stack racks (also known as pipe-type stacking racks or post pallets) — built for heavy-duty use, flexible deployment, and custom configuration.

What Is a Removable Post Stack Rack?

A removable post stack rack is a modular, forklift-operated storage unit that combines the functionality of a steel pallet and a vertical storage frame. Each unit consists of a robust steel base frame and four detachable vertical posts that insert into corner sockets. When loaded, units can be stacked 3–4 layers high, with all weight transferred through the steel posts directly to the floor — not through the goods themselves. This design creates three-dimensional storage without permanent racking infrastructure, and posts can be quickly removed when not in use to nest bases and save up to 70% of floor space.

5 Configurations to Match Every Storage Need

Our stack rack line includes five standard base designs, each engineered for specific cargo types and operational requirements:

1. Open Frame Post Stack Rack The lightweight, fully ventilated grid base delivers maximum airflow and drainage, making it ideal for cold storage, produce, and moisture-sensitive inventory. The open grid also allows easy visual inspection of stock from all angles.
2. Half-Deck Post Stack Rack With partial steel slat coverage across the base, this model balances ventilation and load support. It works well for boxed goods, cartons, and medium-sized items that need partial surface coverage without full enclosure.
3. Full-Deck Slatted Post Stack Rack Featuring a full surface of parallel steel slats, this version provides stable, uniform support for smaller items, bags, and irregularly shaped cargo that would fall through an open frame. It maintains basic airflow while preventing product slippage.
4. Solid Steel Plate Post Stack Rack Built with a solid steel sheet base, this heavy-duty variant handles the highest load capacities and is suited for metal parts, tools, drums, and dense, heavy materials. The solid surface eliminates point loads and ensures even weight distribution.
5. Wood Deck Post Stack Rack Equipped with a solid plywood or solid wood platform, this model offers a non-slip, scratch-resistant surface for fragile goods, packaged products, and finished inventory. It reduces noise and provides a cushioning effect during transport and stacking.

Key Advantages for Your Operation

Maximize Vertical Storage Capacity

By stacking units 3–4 levels high, these racks can triple your usable storage space without modifying your building. They are perfect for overflow storage, seasonal inventory peaks, and rental warehouses where permanent racking is not cost-effective.

Flexible, No-Installation Deployment

Unlike bolted pallet racking, stack racks are fully portable. They can be moved, rearranged, or disassembled in minutes with a standard forklift, letting you reconfigure your layout on demand to match changing inventory needs.

Built for Cold & Harsh Environments

Constructed from high-strength steel with a durable powder-coated finish, our racks are engineered to withstand sub-zero temperatures in cold rooms and freezers, as well as dust, moisture, and heavy use in manufacturing facilities.

Protect Inventory From Damage

The load-bearing post structure eliminates compression damage to stacked goods — a critical benefit for crushable items like food products, packaging, and fragile components.

Fully Customizable to Your Specifications

Every operation has unique requirements. Beyond standard configurations, we offer full customization including:

• Custom dimensions (width, depth, post height)
• Adjustable load capacities from 1,000kg to 4,000kg per unit
• Galvanized or epoxy powder coating for corrosion resistance
• Forklift entry sizing for 2-way or 4-way access
• Additional features like label holders, safety pins, and foldable post designs

Ideal Industries & Applications

These stacking racks are widely used across sectors including:

• Cold storage & frozen food distribution
• 3PL and e-commerce fulfillment centers
• Automotive parts manufacturing
• Textile and fabric roll storage
• Rental warehouses and temporary storage yards
• Food & beverage processing facilities

About Liaoning Dongchuan Logistics Equipment Co., Ltd.

Liaoning Dongchuan Logistics Equipment is a professional manufacturer of industrial storage and material handling equipment, with years of experience serving global warehouse, logistics, and manufacturing clients. We specialize in stack racks, steel pallets, cage trolleys, and custom warehouse solutions, with a focus on quality, durability, and cost-effectiveness.

If you are looking to optimize your storage space or need a custom storage solution for your facility, reach out to our team for a free consultation and quote. All products are manufactured to international quality standards and can be shipped worldwide.